Spray Polyurethane Foam (SPF) Roof Systems

 

Lester’s Carpentry has effectively implemented Conklin®’s spray polyurethane foam (SPF) roof systems on numerous commercial buildings. This cutting-edge, lightweight coating forms a versatile, seamless, and water-resistant barrier, safeguarding the complete roof system and the underlying structure against heat, leaks, and weather-induced harm, thereby extending the roof’s lifespan. Moreover, it eliminates the need for frequent commercial roof repairs and replacements.

The remarkable insulation and “cool roof” qualities of this system provide substantial energy cost reductions, making it extremely advantageous for commercial buildings. In Pennsylvania’s diverse climate, the financial benefits are such that the system essentially pays for itself in 7 years or less. Furthermore, its exceptional solar reflectivity contributes to maintaining cooler indoor spaces, resulting in reduced strain on HVAC equipment. Our polyurethane foam spray roofing system is compatible with a wide range of existing and aging surfaces, including BUR, composite, concrete, modified bitumen, and wood.

Say Goodbye To Roof Tear-offs

The conventional approach to roof replacement involves the laborious and costly task of removing the original roofing materials, which significantly increases the upfront expenses of commercial roof replacements. Moreover, disposing of these materials in landfills poses environmental concerns. One of the remarkable advantages of Conklin’s spray polyurethane foam (SPF) and its other acrylic elastomeric coatings, including Benchmark®, Equinox®, PUMA® XL, and Rapid Roof® III, is their ability to eliminate the need for expensive roof tear-offs and replacements. These coatings exhibit superior adhesion properties and can be directly applied to your existing substrate. The foam efficiently fills any holes or voids, spreading seamlessly across the surface and fortifying your current roofing system, regardless of its shape or size.

Don’t Replace Your Roof – Renew It

With our Spray Polyurethane Foam Roofing (SPF) Systems, you can significantly extend the lifespan of your aging roof, ensuring years of exceptional performance and leak-free protection. Additionally, SPF proves to be a low-maintenance roofing system, as a straightforward maintenance recoating is all it takes to refresh its outstanding roof protection, eliminating the need for a costly roof replacement. Moreover, a recoating offers the opportunity to extend the warranty on your SPF roofing system, providing you with added peace of mind.

Spray Polyurethane Foam
Say Goodbye To Roof Tear-offs

The conventional approach to roof replacement involves the laborious and costly task of removing the original roofing materials, which significantly increases the upfront expenses of commercial roof replacements. Moreover, disposing of these materials in landfills poses environmental concerns. One of the remarkable advantages of Conklin’s spray polyurethane foam (SPF) and its other acrylic elastomeric coatings, including Benchmark®, Equinox®, PUMA® XL, and Rapid Roof® III, is their ability to eliminate the need for expensive roof tear-offs and replacements. These coatings exhibit superior adhesion properties and can be directly applied to your existing substrate. The foam efficiently fills any holes or voids, spreading seamlessly across the surface and fortifying your current roofing system, regardless of its shape or size.

Don’t Replace Your Roof – Renew It

With our Spray Polyurethane Foam Roofing (SPF) Systems, you can significantly extend the lifespan of your aging roof, ensuring years of exceptional performance and leak-free protection. Additionally, SPF proves to be a low-maintenance roofing system, as a straightforward maintenance recoating is all it takes to refresh its outstanding roof protection, eliminating the need for a costly roof replacement. Moreover, a recoating offers the opportunity to extend the warranty on your SPF roofing system, providing you with added peace of mind.

Spray Polyurethane Foam Roof Coating Advantages

Consider the many advantages that Conklin’s polyurethane foam spray coatings provide, it just makes economic sense.

  • Stops and prevents leaks and lateral water movement
  • Extends your existing commercial roof’s useful life
  • High energy efficiency with an R-6.5 per inch thickness insulation value lower utility costs
  • EnergyStar’s “Cool Roof” technology reduces cooling costs up to 30%
  • UL Fire Listed
  • Most roof repairs can be easily accomplished with caulk and coating
  • Tax credits, rebates, and other incentives may also be available
  • Rated by the Cool Roof Rating Council (CRRC)
  • FM Approved
Commercial Elastomeric Roof Repairs in Pennsylvania

Instead of a costly and time-consuming roof replacement, Lester’s Carpentry can repair your existing roofing system with our Polyurethane Foam Spray System. It will save your business money and prolong the life of your existing roof. For a limited time, we are offering FREE roof inspections for agricultural, industrial, and commercial buildings in Rossiter, Berlin, Meyersdale, Claysburg, and surrounding communities in Pennsylvania. Call to schedule an appointment for a free estimate today.

10 Benefits of Spray Polyurethane Foam Roofing Systems

Spray Polyurethane Foam
1. Seamless Waterproofing

Spray polyurethane foam forms a continuous, seamless surface that eliminates joints and gaps where water can penetrate. Its watertight barrier effectively prevents leaks and protects your building from water damage. This seamless application adapts to roof shapes and structures, ensuring comprehensive coverage even on irregular surfaces. By eliminating vulnerable areas, SPF roofing reduces the risk of future water-related issues, making it a highly reliable solution for commercial and industrial properties.

2. Superior Insulation Properties

Spray polyurethane foam provides excellent insulation, with one of the highest R-values per inch among roofing materials. This insulation reduces heat transfer, keeping buildings cooler in summer and warmer in winter. As a result, HVAC systems operate more efficiently, cutting energy consumption and lowering utility bills. SPF roofing’s insulation capabilities also create a more comfortable indoor environment, benefiting both occupants and operational equipment.

3. Durability and Weather Resistance

SPF roofing is highly durable and resistant to extreme weather conditions, including high winds, hail, and UV radiation. The foam expands and contracts with temperature changes, reducing the risk of cracks or splits over time. This flexibility allows spray polyurethane foam roofs to maintain their integrity and performance even in challenging environments, ensuring long-term protection for your building.

4. Quick Installation Process

Spray polyurethane foam roofing systems are installed efficiently, minimizing downtime for businesses. The foam is sprayed directly onto the existing roof surface, eliminating the need for tear-offs or heavy equipment. This quick application process not only saves time but also reduces labor costs. The lightweight nature of SPF further simplifies installation, making it a convenient and cost-effective option for commercial roofing projects.

5. Energy Efficiency and Cost Savings

SPF roofing enhances energy efficiency by reflecting sunlight and reducing heat absorption. This capability can lower cooling expenses by up to 30%, significantly reducing operational costs. Additionally, spray polyurethane foam minimizes the need for supplemental insulation, providing a dual function as both a roofing system and an insulating material. Over time, these energy savings offset the initial investment, making SPF an economical choice.

6. Adaptability to Various Roof Designs

Spray polyurethane foam conforms to roofs of all shapes and sizes, including those with unique or complex structures. Its application flexibility ensures a perfect fit, even on roofs with protrusions, uneven surfaces, or unusual angles. This adaptability makes SPF roofing suitable for a wide range of commercial and industrial applications, providing customized solutions that meet specific building needs.

7. Long Lifespan with Proper Maintenance

With proper maintenance, SPF roofing systems can last 20-30 years or more. Periodic inspections and re-coating every 10-15 years help preserve the foam’s integrity and extend its lifespan. This longevity reduces the need for frequent replacements, saving money and reducing environmental waste. Spray polyurethane foam’s resilience and ease of upkeep make it a sustainable, long-term investment.

8. Environmentally Friendly Solution

Spray polyurethane foam roofing is an eco-friendly option due to its energy efficiency and minimal waste during installation. Its lightweight design reduces the strain on building structures and lowers transportation emissions. Additionally, SPF roofs can often be applied over existing roofing materials, eliminating the need for tear-offs and reducing landfill waste. This sustainable approach aligns with modern environmental goals.

Commercial Roofing
9. Enhanced Structural Integrity

The lightweight nature of SPF roofing adds minimal weight to existing structures, reducing stress on the building. At the same time, it strengthens the roof by creating a rigid, protective layer. Spray polyurethane foam fills gaps and reinforces weak areas, improving the overall stability of the roofing system. This added strength ensures long-lasting performance and safety.

10. Reduced Maintenance Needs

Spray polyurethane foam roofing requires minimal maintenance compared to traditional systems. Its seamless design resists common issues like leaks and ponding water, reducing the need for frequent repairs. Regular inspections and occasional re-coating are typically sufficient to maintain its performance. This low-maintenance quality saves time and money while ensuring the roof continues to protect the building effectively.

 

10 FAQs About Spray Polyurethane Foam (SPF) Roofing

Conklin Roofing Systems
1. What is spray polyurethane foam roofing?

Spray polyurethane foam (SPF) roofing is a seamless system created by spraying a liquid mixture that expands into a solid foam. It forms a watertight, insulating layer that adapts to various roof shapes and surfaces, making it highly versatile. This system is often chosen for commercial and industrial buildings due to its durability, energy efficiency, and ability to seal cracks and gaps. SPF roofing is applied directly to existing roofs, reducing installation time and material waste while providing long-term protection.

2. How long does SPF roofing last?

With proper maintenance, spray polyurethane foam roofing can last 20 to 30 years or more. Longevity depends on regular inspections, cleaning, and re-coating every 10 to 15 years. The re-coating process restores the protective layer, preventing UV damage and extending the roof’s lifespan. Its seamless design and durability reduce the risk of leaks and structural issues, minimizing costly repairs or replacements. This makes SPF roofing a long-term, cost-effective solution for commercial and industrial buildings.

3. Is spray polyurethane foam roofing environmentally friendly?

Yes, SPF roofing is eco-friendly in several ways. Its high insulation value reduces energy consumption, lowering heating and cooling needs and decreasing carbon footprints. Additionally, SPF roofs can often be applied over existing roofs, avoiding tear-offs and reducing construction waste sent to landfills. The lightweight nature of spray polyurethane foam minimizes the structural load on buildings and reduces emissions during transportation. These features make SPF a sustainable option for businesses looking to meet environmental goals.

4. How is SPF roofing installed?

Spray polyurethane foam is installed by spraying a liquid mixture onto the roof, where it expands into a durable foam layer. The foam adheres directly to the existing surface, filling cracks and gaps for seamless coverage. Once the foam sets, a protective coating is applied to shield it from UV rays and weather damage. This process is quick and efficient, often completed without the need for extensive tear-offs or heavy equipment. It adapts to various roof designs, making it highly versatile.

5. What are the maintenance requirements for SPF roofing?

SPF roofs require minimal maintenance, primarily focused on periodic inspections and cleaning. Regularly check for signs of damage, such as cracks or punctures, especially after severe weather events. Protective coatings should be reapplied every 10 to 15 years to maintain UV resistance and waterproofing. Promptly addressing any small issues helps prevent larger problems, ensuring the roof remains in excellent condition. With proper care, spray polyurethane foam roofs provide decades of reliable performance with minimal upkeep. 

6. Does SPF roofing work on older buildings?

Yes, spray polyurethane foam is ideal for older buildings as it can be applied directly over existing roofs, eliminating the need for tear-offs. This reduces labor costs and avoids adding excessive weight to the structure. The foam fills cracks, gaps, and irregularities, reinforcing the roof while creating a seamless, watertight barrier. Its lightweight yet durable design makes SPF roofing a practical option for extending the lifespan of older buildings while enhancing energy efficiency and weather resistance.

7. How does SPF roofing handle ponding water?

Spray polyurethane foam roofing is designed to resist ponding water with its seamless and watertight surface. The foam can be applied with a slight slope to improve water drainage on flat roofs, preventing long-term ponding. While SPF is highly resistant to water damage, excessive pooling should still be addressed to avoid stress on the roof and ensure optimal performance. Regular inspections and proper drainage management can help maintain the roof’s durability and minimize any potential issues.

Professional performing commercial metal roof repair by applying a protective coating to ensure durability and longevity.
8. Can SPF roofing systems be repaired?

Yes, spray polyurethane foam roofs can be easily repaired. Small punctures, cracks, or damage can be patched using compatible materials. For larger issues, sections of the foam can be re-applied and coated to restore the system’s integrity. Re-coating is also recommended periodically to maintain UV protection and waterproofing. Professional roofing contractors should handle repairs to ensure proper application and long-term performance. SPF’s ease of repair adds to its value as a reliable and cost-effective roofing solution.

9. Is SPF roofing expensive?

The initial cost of spray polyurethane foam roofing is higher than some traditional systems, but its long-term benefits often offset the upfront expense. SPF reduces energy costs through superior insulation and minimizes maintenance and repair expenses due to its durability. Additionally, it can be applied over existing roofs, saving on labor and material removal costs. Over time, the energy savings and extended lifespan make SPF roofing a cost-effective and environmentally friendly investment for commercial and industrial buildings.

10. Does SPF roofing improve energy efficiency?

Absolutely. Spray polyurethane foam roofing provides excellent insulation, with one of the highest R-values per inch of any roofing material. This reduces heat transfer, keeping buildings cooler in summer and warmer in winter, resulting in lower HVAC energy consumption. Additionally, the reflective top coating minimizes heat absorption, further enhancing energy efficiency. These features not only reduce utility bills but also improve occupant comfort, making SPF a smart choice for environmentally conscious businesses seeking cost-effective energy solutions.

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