Built-Up Roof Restoration Coating System
Built-up roofing (BUR) has a long-standing history and remains a popular choice for commercial buildings with low-slope or flat roofs. It is a multi-ply roofing system that consists of layers of asphalt and felt ply sheets, topped with a layer of stone or gravel. BUR has been widely used for over a century due to its durability and performance.
While a built-up roof is generally considered low maintenance, they are susceptible to damage caused by severe weather conditions. In Pennsylvania, with its climate variations, adverse weather such as heavy rains, hail, and strong winds are common. These weather events can lead to issues like cracking and blistering on BUR roofs, compromising their integrity and functionality.
It is crucial for commercial building owners to be aware of the potential weather-related damage to BUR roofs and take appropriate measures to maintain and protect their investment. Regular inspections and timely repairs can help mitigate the effects of weather-related wear and tear, ensuring the long-term performance of the built-up roof.
Built-Up Roof Repairs
Cracks and open joints in a Built-Up Roofing (BUR) system can allow rainwater to penetrate, potentially causing damage to the underlayment and roof deck. It is important to address these issues promptly to prevent further deterioration and costly repairs. When it comes to replacing a BUR, the process typically involves tearing off the original roof, which can be both expensive and time-consuming.
Additionally, while BUR roofs do provide some insulation benefits, they are not considered highly energy-efficient. Asphalt roofs, which are commonly used in BUR systems, tend to absorb a significant amount of solar radiation rather than reflecting it. This can result in increased heat absorption and higher energy consumption for cooling the building. In terms of energy efficiency, alternative roofing systems with higher reflectivity, such as cool roofs or reflective coatings, are often preferred over BUR roofs.
Considering the potential issues with leaks, the cost and time involved in roof replacement, and the limited energy efficiency of BUR systems, it may be worth exploring alternative roofing options that offer improved performance, better energy efficiency, and long-term cost savings.
Built-Up Roof Restoration Without Replacement
Lester’s Carpentry offers a solution for commercial building owners, property managers, and facility managers looking to enhance their Built-Up Roofing (BUR) system. Our seamless and weatherproof restoration coating system provides several benefits, including improved energy efficiency.
By applying our reflective restoration coating to your existing low-slope BUR, we can address roof leaks and extend the roof’s useful lifespan by ten years or more, without the need for a costly and time-consuming roof replacement. This coating forms a moisture and fire-resistant barrier, providing enhanced protection for the roofing system.
Furthermore, our coating system requires only periodic recoating every few years to maintain its strength and durability. This minimal maintenance requirement helps prolong the life of your existing built-up roof, saving you time and money on frequent repairs or replacements.
Another advantage of our restoration coating is its low weight, which does not significantly increase the building’s load. This feature is particularly beneficial for aging roofs that may have load-bearing limitations.
In summary, Lester’s Carpentry can provide a seamless, weatherproof, and energy-efficient solution for your BUR. Our reflective restoration coating system effectively repairs roof leaks, extends the lifespan of your existing roof, and offers low-maintenance requirements. Consider our services to enhance the performance and longevity of your built-up roof while improving energy efficiency.
Lester’s Carpentry – Roof Repairs in Pennsylvania
At Lester’s Carpentry, our team of roofing professionals is extensively trained in the installation of the Conklin Roofing System. Our process begins with the application of a spray polyurethane foam (SPF), which provides a seamless and effective solution for sealing leaks, flashing, cracks, and splits on your roof. This SPF application ensures a fast and efficient installation process while effectively addressing any existing issues.
Following the SPF application, we apply a topcoat that covers the entire roofing surface. This topcoat serves as a protective membrane, enhancing the durability and weather resistance of your roofing system. It provides an added layer of defense against external elements such as moisture and fire, ensuring the long-term integrity of your roof.
Moreover, the Conklin Roofing System is designed to be highly energy-efficient. The combination of the SPF and topcoat creates an insulating barrier that helps regulate the temperature within your building. This results in improved energy efficiency and reduced heating and cooling costs.
By choosing Lester’s Carpentry and the Conklin Roofing System, you can expect a comprehensive roofing solution that addresses leaks, enhances weather resistance, improves energy efficiency, and provides long-lasting protection for your commercial building. Our trained professionals ensure a seamless and efficient installation process to deliver outstanding results for your roofing needs.
BUR Cool Roofing System – Save Cooling Costs
Our white, reflective acrylic elastomeric coating offered by Lester’s Carpentry provides numerous benefits, making it an excellent choice for transforming your built-up roof into a cool roofing system.
One of the standout advantages is its exceptional energy efficiency. With a solar reflective index rating of 107, our coating is among the most energy-efficient roofing materials available. It reflects over 85% of solar radiation, effectively reducing the roof’s surface temperature by 50°F to 60°F or even more. This significant temperature reduction translates to a cooler and more comfortable indoor environment for your commercial space.
Moreover, the enhanced energy efficiency of our coating leads to improved performance and cost savings for your HVAC equipment. With lower roof temperatures, your HVAC system will operate more efficiently, experiencing fewer breakdowns and repairs. As a result, you can expect up to 30% reduction in HVAC costs for your commercial operation.
Additionally, the insulation properties of our coatings provide benefits throughout the year. They help keep your building warmer during winter months, contributing to energy savings and increased comfort.
It’s worth noting that the Conklin coatings we utilize meet rigorous EnergyStar standards and building codes for cool roofs. This ensures that our roofing solution not only delivers superior energy efficiency but also complies with industry regulations and requirements.
In summary, our white, reflective acrylic elastomeric coating offers exceptional energy efficiency, significantly reducing roof surface temperature and improving indoor comfort. The coating’s performance leads to reduced HVAC costs, enhanced equipment longevity, and year-round energy savings. By choosing our Conklin coatings, you can rest assured that you are meeting energy standards and codes while enjoying the benefits of a cool roofing system.
Built-Up Roof – FREE Roof Inspection
Discover a cost-effective solution to extend the life of your built-up roof and save money for your commercial operation in Rossiter, PA. At Lester’s Carpentry, we are currently offering FREE roofing inspections for agricultural, industrial, warehouses, and other commercial buildings in Johnstown, Somerset, Greensburg, Patton, and nearby communities in Pennsylvania. Don’t miss this limited-time opportunity to have your roof assessed by our experts.
During the inspection, our qualified team will thoroughly evaluate the condition of your built-up roof and provide you with an assessment of its current state. We will identify any areas of concern, such as leaks, cracks, or damage, and offer you our professional recommendations to address these issues.
Our built-up roof restoration coating system is designed to rejuvenate and protect your existing roofing system, providing a cost-effective alternative to expensive repairs or replacements. By taking advantage of our FREE roofing inspection, you can gain valuable insights into the condition of your roof and explore the potential benefits of our restoration coating system.
To schedule your appointment and take advantage of this limited-time offer, give us a call today. Our team is ready to assist you in Rossiter, PA, and the surrounding areas. Don’t miss this opportunity to save money and extend the life of your built-up roof.
8 Things to Know About a Built-Up Roof
1. Composition and Layers
A built-up roof (BUR) consists of multiple layers of roofing felts, typically asphalt or coal tar, bonded together with bitumen. The system includes a base layer, several reinforcing layers, and a top layer covered with a protective aggregate like gravel. This multi-layer construction provides a durable and long-lasting roofing solution.
2. Durability and Longevity
Built-up roofs are known for their durability and can last 20 to 30 years with proper maintenance. The multiple layers offer excellent protection against weather elements, including UV rays, rain, and temperature fluctuations. However, the lifespan of a built-up roof can be influenced by the quality of installation and maintenance practices. Hence, reflective coatings such as Conklin’s will ensure you get the maximum lifespan out of your roof.
3. Maintenance Requirements
Regular maintenance is essential for built-up roofs to ensure their longevity. The system requires periodic inspections to check for issues such as damaged flashing, cracked seams, or accumulated debris. Although built-up roofs are generally low-maintenance compared to some other roofing types, neglecting regular upkeep can lead to significant problems over time.
4. Installation Process
Installing a built-up roof is a labor-intensive process that involves applying multiple layers of roofing material. This installation can be more time-consuming and costly compared to other roofing systems. Skilled professionals are required to ensure the proper application and bonding of the layers to achieve optimal performance. If you already own a built-up roof, you can avoid a costly roof replacement by opting for Lester’s roof repair.
5. Cost Considerations
Built-up roofs can be more expensive than some other options, both in terms of initial installation and long-term maintenance. Costs are influenced by factors such as the complexity of the installation, the quality of materials used, and the need for regular upkeep. Despite the higher cost, the durability and longevity of built-up roofs can offer good value over time. Furthermore, using Conklin’s roof coatings can help to ensure you reduce cooling costs.
6. Leak Detection and Repair
Detecting leaks in built-up roofs can be challenging due to the multiple layers and gravel covering. When leaks occur, they can be difficult to locate and repair. Specialized techniques and expertise are often required to identify and address leaks effectively.
7 Advantages of Built-Up Roofs
1. Durability
A built-up roof (BUR) is renowned for its exceptional durability. The multi-layer system, composed of bitumen and reinforcing fabrics, creates a tough, long-lasting barrier that withstands extreme weather conditions. Whether exposed to heavy rainfall, intense sunlight, or freezing temperatures, BURs provide superior protection against the elements. This robust construction helps resist physical damage from debris, foot traffic, or impacts, making it a reliable roofing choice for commercial buildings. With proper installation and regular maintenance, a built-up roof can last 20 to 30 years, offering a cost-effective, long-term solution.
2. Waterproofing
Waterproofing is one of the key benefits of a built-up roof. The multiple layers of bitumen and reinforcing fabric form a seamless, watertight barrier that effectively prevents leaks. This system is especially beneficial in areas prone to heavy rainfall or flooding, ensuring that water does not penetrate the roof and cause damage to the building’s interior. A built-up roof provides reliable waterproofing for flat or low-slope roofs, making it an ideal choice for commercial properties, warehouses, and industrial facilities. Additionally, the layer of gravel or reflective coating on top further enhances its water resistance.
3. Fire Resistance
Built-up roofs (BUR) are highly fire-resistant, thanks to the use of non-combustible materials such as asphalt and coal tar. These roofing systems are often chosen for buildings that require a higher level of fire protection, including commercial and industrial properties. The layers of bitumen, when combined with the gravel top layer, create a barrier that helps prevent the spread of flames. This fire-resistant quality makes a built-up roof an excellent option for areas with a high risk of wildfires or where strict fire codes must be adhered to, providing peace of mind to property owners.
4. UV Protection
A built-up roof offers excellent UV protection due to its reflective top layer, typically composed of gravel or a reflective coating. This feature is particularly important for buildings in sunny or hot climates, as it helps reduce the amount of heat absorbed by the roof. By reflecting sunlight, BUR systems can lower the overall temperature of the building, leading to reduced cooling costs. The UV-resistant properties also help protect the integrity of the roofing materials, preventing premature aging and extending the lifespan of the roof. This energy-efficient feature makes BURs an ideal choice for sustainable buildings.
5. Low Maintenance
Built-up roofs are relatively low-maintenance, making them an excellent choice for property owners looking for a hassle-free roofing system. The durable, multi-layer construction of BURs means fewer issues with leaks or wear-and-tear compared to other roofing systems. Routine maintenance typically involves cleaning gutters and inspecting the roof for any signs of damage, such as cracks or punctures. Since BURs are resistant to a variety of weather conditions, including heavy rain, snow, and wind, they require less frequent repairs than other roof types. With proper care, a built-up roof can provide reliable performance for decades.
6. Customizable
One of the advantages of a built-up roof is its customization options. Because BUR systems consist of multiple layers, property owners can tailor the roofing system to meet specific needs, such as adding extra insulation, enhancing waterproofing, or improving energy efficiency. Built-up roofs can be designed to withstand varying climate conditions, offering flexibility for different regions and industries. For example, some BURs use modified bitumen or additional layers for added flexibility in colder climates. This adaptability makes a built-up roof suitable for a wide range of commercial, industrial, and residential buildings.
7. Cost-Effectiveness
A built-up roof is often a cost-effective roofing solution, particularly for large commercial and industrial buildings. While the initial installation may be higher than some other roofing systems, the long lifespan and low maintenance requirements make BURs a wise investment over time. Their durability reduces the need for frequent repairs or replacements, saving property owners money in the long run. Additionally, the energy-efficient qualities of built-up roofs, such as heat reflection and UV protection, help lower cooling costs. Overall, a built-up roof offers excellent value, delivering long-term protection and cost savings for building owners.
3 Downsides To Built-Up Roofing
1. Heavy Weight
Built-up roofs (BUR) are relatively heavy compared to other roofing systems. Due to the multiple layers of bitumen and reinforcement materials, a BUR can place significant weight on the structure of the building. This can be a concern for older buildings or structures with limited load-bearing capacity. Installing a built-up roof may require additional reinforcement to ensure the roof can support the weight without compromising the building’s integrity. While this weight provides durability and protection, it can increase installation costs and add long-term strain on the building’s foundation, particularly for smaller or aging structures.
2. Longer Installation Time
The installation process for a built-up roof can be time-consuming compared to other roofing systems. Since BURs involve the application of multiple layers of bitumen and fabric, the process requires careful planning and precision. Each layer must be applied, cured, and allowed to set before the next is added, which can extend the installation timeline. Additionally, the labor-intensive process can increase the overall cost of installation. For businesses looking to complete a roof replacement quickly, this extended installation period might be a disadvantage, especially when compared to faster-installing roofing options like single-ply membranes.
3. Vulnerability to Punctures
While built-up roofs are durable and resistant to many weather conditions, they can still be susceptible to punctures, particularly from sharp objects like debris or equipment. The multiple layers of bitumen and fabric can become compromised if subjected to heavy impacts or prolonged exposure to sharp objects. For example, if workers frequently walk on the roof or if heavy machinery is in use nearby, the risk of punctures increases. While minor punctures can usually be repaired, repeated damage could shorten the roof’s lifespan and lead to costly repairs, making BURs less ideal for roofs with heavy foot traffic or ongoing exposure to sharp objects.