TPO Roofing

Having established ourselves as a reputable commercial roofing contractor for over a decade, we have gained extensive experience in inspecting, installing, repairing, and replacing various types of roofing systems, including TPO (thermoplastic polyolefin). TPO roofs are widely used as single-ply roofing systems for larger industrial and commercial buildings due to their durability and versatility.

What is TPO Roofing?

TPO roofs consist of single-ply plastic sheets that incorporate a polymer compound reinforced with fabric scrim. This combination creates a robust and protective membrane that covers the entire roof, safeguarding the building from external elements. However, in the Johnstown PA area, our roofing specialists have observed a concerning trend of excessive wear on TPO roofs, particularly those installed ten or more years ago.

TPO Concerns

The wear and tear observed on these aging TPO roofs have raised concerns within our team. We understand the importance of addressing these issues promptly to prevent further damage and potential leaks. Our experienced roofing professionals are equipped with the knowledge and expertise to assess the condition of TPO roofs accurately. Through thorough inspections and careful analysis, we can identify areas of concern and recommend appropriate solutions to restore the integrity and prolong the lifespan of your TPO roofing system.

TPO Roofing Is Prone to UV and Weather Damage

In Pennsylvania, an aging TPO roofing system can be vulnerable to various forms of damage, with UV radiation and harsh weather conditions being among the common culprits. The TPO material is particularly susceptible to the detrimental effects of excessive UV radiation, frequent rain, and strong winds, which can compromise its integrity and lead to the development of cracks in the membrane. These cracks then become pathways for moisture, pests, and debris to penetrate the underlying layers of the TPO roofing system.

Moreover, the direct exposure to sunlight gradually deteriorates the protective membrane of the TPO roof over time. As the single-ply layers begin to wear down, the roof becomes more susceptible to water infiltration, wind uplift, and hail damage. This can result in the occurrence of roof leaks, necessitating immediate repairs or even complete roof replacement.

Furthermore, it’s important to note that TPO roofs are not seamless. Depending on the size of the commercial building, there can be numerous seams in the roofing system, ranging from hundreds to thousands. Each of these seams represents a potential weak point where water leaks can occur, especially if the seams become damaged or compromised.

TPO Roofing

Given these factors, it is crucial to address any issues promptly and proactively maintain an aging TPO roofing system. Regular inspections, timely repairs, and appropriate maintenance measures can help mitigate the risks associated with UV radiation, weather exposure, and seam vulnerabilities, thereby extending the lifespan and performance of your TPO roof.

Our Solution For Maintaining a TPO Roof

Conklin TPO Membrane Coating Solution

Lester’s Carpentry offers an alternative to costly roof replacements by utilizing Conklin’s Single-Ply TPO Membrane Coating solution to restore and maintain existing TPO commercial roofing systems. This solution is not only cost-effective but also requires minimal maintenance. By applying this coating, a seamless and durable surface is created, providing protection against various weather conditions and fire hazards.

The application of Conklin’s Single-Ply TPO Membrane Coating solution significantly extends the lifespan of TPO roofs by up to 10 years. Additionally, periodic reapplication of single-ply coatings every few years further extends the roof’s lifespan for decades, ensuring its longevity throughout its useful life.

Choosing this coating solution offered by Lester’s Carpentry allows commercial building owners to avoid the expense and inconvenience of a complete roof replacement. Instead, they can benefit from a reliable and long-lasting roofing system that offers superior protection and durability for their TPO roofs. 

7 Conklin Coatings Benefits

TPO Roofing
1. Advanced leak protection

Professional TPO roofing coating offers advanced leak protection by sealing the roofing system’s surface and preventing water infiltration. This helps address any existing leaks and prevents future issues, keeping your building dry and protected from water damage. Timely application of the coating can save on costly repairs, offering long-term protection for your roof.

2. Ultra-high solar reflectivity

The ultra-high solar reflectivity of TPO roofing coatings helps to reduce UV damage by reflecting sunlight away from the roof. This reflective feature prevents the roof from absorbing excess heat, which can lead to deterioration over time. It also contributes to maintaining a stable temperature inside the building, enhancing overall comfort and protecting the roof from long-term damage.

3. Increased energy efficiency

By reflecting sunlight and reducing heat absorption, TPO roofing coatings improve energy efficiency. This reduction in heat buildup lowers the need for air conditioning, helping to reduce cooling costs year-round. As a result, businesses can enjoy significant energy savings, lower utility bills, and a more environmentally-friendly building that complies with green building standards.

4. Weather-resistant protection

TPO roofing coatings provide weather-resistant protection against harsh conditions such as rain, hail, and high winds. These coatings form a durable barrier that shields the roofing system from weather-related damage, reducing wear and tear. By applying a TPO coating, commercial buildings can withstand the elements and prevent water leaks and other roof damage that can lead to expensive repairs.

5. UL fire-resistant feature

TPO roofing coatings include a UL fire-resistant feature that offers superior protection against fire damage. This important safety measure helps reduce the risk of fire-related roof damage, particularly in areas prone to high heat or flames. The fire-resistant properties enhance the roof’s overall safety, providing peace of mind for building owners and occupants.

6. Prolongs the lifespan of your roofing system

By applying a professional TPO coating, the lifespan of your existing TPO roofing system and scrim can be significantly extended. The protective layer prevents premature wear, reducing the need for frequent repairs or early replacements. This not only saves money in the long run but also maintains the roof’s integrity, ensuring it continues to perform efficiently for years to come.

7. Meets EnergyStar and building codes

TPO roofing coatings meet EnergyStar cool roof guidelines and building codes, ensuring compliance with energy efficiency and environmental standards. This makes them an ideal choice for businesses looking to improve their sustainability efforts. Meeting these guidelines helps buildings reduce their carbon footprint and achieve green building certifications while maintaining optimal roof performance.

Return On Investment – Lower LifeCycle Costs

By opting for the Conklin TPO Membrane Coating solution, you can enjoy several significant advantages that make it a cost-effective and energy-efficient choice for your commercial roofing needs. One of the primary benefits is that it eliminates the need for a costly tear-off and roof replacement, reducing the overall lifecycle cost of your roof. This preservation approach saves you money while maintaining the integrity of your existing roof structure.

Moreover, the high energy efficiency of our coating is another advantage to consider. With its ability to reflect 85% of solar radiation, it helps keep indoor temperatures significantly cooler. This directly contributes to reducing the strain on your HVAC equipment and can result in savings of up to 30% in cooling costs. This energy efficiency aspect not only benefits your bottom line but also aligns with environmental sustainability goals.

Furthermore, installing the Conklin TPO Membrane Coating solution may make your business eligible for various tax credits, rebates, and incentives.

Conklin Roofing System for aging commercial buildings

These financial incentives can further offset the installation and maintenance costs associated with TPO Roof Coatings, allowing you to maximize your return on investment. In fact, many of our commercial customers have seen a complete recovery of their initial investment within just seven years.

By choosing the Conklin TPO Membrane Coating solution, you not only protect and prolong the life of your existing roof but also enjoy the financial benefits of reduced energy consumption and potential incentives. It’s a smart and cost-efficient solution that brings long-term value to your commercial roofing needs.

Free Commercial TPO Roofing Inspections in Pennsylvania

Lester’s Carpentry is the factory-authorized roofing contractor for the Conklin Roof System. Conklin has been the nation’s leading roof coating manufacturer for more than 40 years. For a limited time, we are offering free roof inspections for commercial buildings in Pennsylvania. We typically service Greensburg, Clarion, Ridgway, Windber, and surrounding areas. Call to schedule an appointment for a free TPO Roof Coating estimate today!

Differences Between TPO Roofing and Other Roofing Types

1. Energy Efficiency

TPO roofing stands out for its energy efficiency due to its reflective white surface that reduces heat absorption. Unlike traditional asphalt roofs, which can retain heat and increase cooling costs, TPO roofing helps regulate building temperatures. It complies with EnergyStar cool roof standards, making it a cost-effective and environmentally friendly choice for commercial properties. This efficiency can lead to significant savings on utility bills, especially in areas with hot climates, while reducing the building’s overall carbon footprint.

2. Durability and Weather Resistance

Compared to EPDM or modified bitumen roofs, TPO roofing offers exceptional durability and weather resistance. Its seamless membrane resists tears, punctures, and impacts, making it ideal for areas with heavy rain, hail, or high winds. While traditional asphalt roofs may crack under extreme temperatures, TPO’s flexibility allows it to expand and contract without damage. This resilience ensures long-term performance and reduces the need for frequent repairs or replacements, saving money over time.

3. Installation Process

TPO roofing installation is faster and less labor-intensive compared to built-up or metal roofing systems. TPO membranes are lightweight and available in wide sheets, which reduce the number of seams and simplify the process. In contrast, built-up roofs require multiple layers and significant labor, increasing installation time and cost. The straightforward installation of TPO roofing minimizes disruption to business operations, making it a preferred option for commercial projects. 

Conklin Roofing System
4. Cost-Effectiveness

TPO roofing is more cost-effective than metal or PVC roofing systems while providing similar benefits. It offers a balance between affordability and high performance, making it an attractive option for businesses. While metal roofs are highly durable, their upfront cost is much higher. TPO provides excellent energy efficiency and durability at a lower initial cost, making it a budget-friendly choice for property owners looking for a reliable, long-lasting roofing system.

5. Environmental Impact

TPO roofing is a more environmentally friendly option compared to traditional asphalt shingles. Its reflective surface reduces the urban heat island effect and energy consumption. Additionally, TPO membranes are often recyclable, unlike some other roofing materials that contribute to landfill waste. This eco-friendly aspect aligns with green building initiatives, making TPO roofing an excellent choice for businesses aiming to meet sustainability goals while maintaining efficient roofing performance.

6. Flexibility and Design Options

Unlike metal roofs, which can be rigid and less adaptable, TPO roofing offers more flexibility in application. It can accommodate a variety of building shapes and sizes due to its lightweight and pliable membrane. While traditional shingles come in limited styles, TPO membranes can be customized in terms of thickness and seam options. This flexibility makes TPO roofing a versatile solution for commercial properties with unique architectural requirements.

7. Resistance to Chemicals and Oils

TPO roofing provides superior resistance to chemicals, oils, and grease, making it an excellent choice for buildings like restaurants or factories. In contrast, asphalt or EPDM roofs may degrade when exposed to such substances over time. This chemical resistance ensures that TPO membranes remain durable and functional in challenging environments, protecting the building’s structure from leaks or damage caused by exposure to harsh chemicals.

8. Lifespan and Maintenance

TPO roofing has a competitive lifespan of 15-20 years with proper maintenance, which is similar to PVC but often longer than traditional asphalt systems. Unlike built-up roofs, which may require frequent inspections and repairs due to their multi-layered construction, TPO’s single-ply membrane is easier to maintain. Its resistance to dirt, algae, and debris buildup reduces cleaning needs, saving on long-term maintenance costs while preserving the roof’s appearance and functionality.

9. Compatibility with Reflective Coatings

TPO roofing works seamlessly with reflective coatings to further enhance energy efficiency and UV protection. While asphalt roofs require significant preparation to apply coatings, TPO membranes are already reflective and can be upgraded easily. This compatibility ensures that businesses can maximize the energy-saving benefits of cool roofing without extensive modifications. The ease of combining TPO roofing with reflective coatings makes it a preferred choice for energy-conscious commercial property owners.

9 Top FAq’s About TPO Roofing

1. What is TPO roofing?

TPO roofing, or Thermoplastic Polyolefin roofing, is a single-ply membrane commonly used for commercial roofs. It’s known for its durability, energy efficiency, and resistance to UV rays, chemicals, and punctures. TPO membranes are typically white, which reflects sunlight and helps regulate indoor temperatures. This roofing system is lightweight, cost-effective, and relatively easy to install compared to traditional materials like asphalt or metal. Its flexibility makes it suitable for various roof shapes, providing reliable, long-lasting protection.

2. How long does TPO roofing last?

TPO roofing can last 15-20 years or more with proper installation and maintenance. The material’s resistance to weather, UV rays, and punctures contributes to its durability. Regular inspections and timely repairs can further extend its lifespan. Compared to traditional roofing materials like asphalt, TPO requires less frequent maintenance, making it a cost-effective long-term solution. Investing in professional installation and quality materials ensures that your TPO roof performs efficiently throughout its lifespan.

3. Is TPO roofing energy efficient?

Yes, TPO roofing is highly energy-efficient due to its reflective surface, which reduces heat absorption. The white membrane reflects sunlight, keeping the building cooler and lowering air conditioning costs. TPO roofs meet EnergyStar standards and are ideal for properties in hot climates. This energy efficiency not only saves on utility bills but also reduces the building’s environmental footprint. Businesses looking for sustainable roofing solutions often choose TPO for its cost-saving and eco-friendly benefits.

4. How is TPO roofing installed?

TPO roofing is installed by mechanically fastening or fully adhering the membrane to the roof deck. Large sheets of TPO are rolled out, reducing seams and minimizing potential leak points. Heat-welding techniques are used to seal seams, ensuring a watertight and durable bond. The installation process is quicker and less labor-intensive than built-up roofing systems, which require multiple layers. Professional installation ensures proper adhesion and performance, providing long-term protection against weather and leaks.

5. Is TPO roofing suitable for all climates?

TPO roofing performs well in a variety of climates but is particularly beneficial in hot, sunny regions. Its reflective surface reduces heat absorption, keeping buildings cooler and improving energy efficiency. In colder climates, additional insulation beneath the TPO membrane can enhance its thermal performance. The material’s flexibility also allows it to withstand temperature fluctuations without cracking. Overall, TPO roofing is a versatile choice for commercial properties in diverse environmental conditions. 

TPO Roof Coating
6. What maintenance does TPO roofing require?

TPO roofing requires minimal maintenance compared to other systems. Regular inspections help identify and address issues like punctures, tears, or debris buildup. Cleaning the roof periodically ensures that its reflective properties remain effective. Seam inspections and repairs, if needed, can prevent leaks and maintain the roof’s performance. Investing in professional maintenance services extends the roof’s lifespan and reduces the likelihood of costly repairs, making TPO roofing a low-maintenance and reliable option.

7. Is TPO roofing environmentally friendly?

TPO roofing is considered environmentally friendly due to its energy-efficient properties and recyclable material. Its reflective surface reduces the urban heat island effect and lowers energy consumption, contributing to sustainability. Unlike traditional roofing materials like asphalt, TPO membranes do not release harmful chemicals during their lifespan. Businesses aiming to reduce their carbon footprint and meet green building standards often choose TPO roofing for its eco-friendly advantages.

8. How does TPO roofing compare to PVC?

TPO roofing and PVC roofing are both single-ply membranes, but they differ in cost, flexibility, and chemical resistance. TPO is typically more affordable and offers excellent durability, while PVC provides superior chemical resistance, making it ideal for industrial settings. TPO roofing is also more flexible, allowing for easier installation on buildings with unique shapes. Both materials are energy-efficient and long-lasting, but the choice depends on the specific needs of the commercial property.

9. Can TPO roofing be repaired?

Yes, TPO roofing can be repaired if damage occurs. Common repairs include fixing punctures, sealing seams, and patching tears. Heat-welding techniques are used to bond new material with the existing membrane, ensuring a watertight seal. Prompt repairs prevent minor issues from escalating into costly damage. Regular inspections can identify problems early, extending the lifespan of the TPO roof and maintaining its performance. Professional repairs ensure the roof remains durable and effective.

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